Valve Services

Excel Engineering Services provide a full valve overhaul, repair and testing service from our dedicated workshop, as well as an on-site service.

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Excel Engineering is proud to introduce Prime 4, an online database that allows businesses to quickly and cost effectively manage asset and valve compliance.

Acting as a safe and secure inventory, Prime 4 ensures critical valve documentation is properly stored and managed as well as offering functions such a timely reminders via email when valves are due for testing.

Supported and used by the UK’s leading insurance companies, Prime 4 ensures safety and compliance is maintained effortlessly whilst making procedures such as valve overhaul schedules more efficient and easier to track.

Prime 4 is a flexible system which can be designed to fit the needs of individual businesses. For example, as multi-discipline compliance software Prime 4 can be configured to manage regulations for Asbestos, pressurised valve systems and lifting operations / equipment.

Contact John Ogilvie today for more information on how Prime 4 can help keep your business remain compliant.

For a free quote call John Ogilvie on 07714 676287 or email johnogilvie@jbdtritec.co.uk

Excel Engineering Services has developed a portable test container for oxygen service valves that can be transported to any site during planned shutdowns. Used by major specialist gas firms across the UK, the test container also has an office area used to collate the valves on their web based valve management system.

Each valve is pre-tested prior to any overhaul and the results recorded on the valve route card as per customer requirement, the valve is then stripped, inspected then cleaned in the sonic bath before having a further inspection with UV Light then rinsed with ionised water and dried with lint free cloths.

The valves are then re-assembled and set to their operating pressure, and once the test is complete, they are witness-tested again before being plugged for foreign matter exclusion. They are then hermetically sealed into two heavy duty clear bags with silica graduals and tamper proof valve details labels.

The container offers a quick turnover time for oxygen service valves to suit production demands and removes the necessity of valves leaving site; allowing the customer to have more control.

Excel Engineering Services has a fully equipped 10,000ft2 workshop dedicated to repairing and overhauling industrial valves. We have a committed clean room for the testing and certification of Safety Valves. We also provide a first class On Site Service delivered using our highly experienced Engineers, who all carry the safety passport.

We offer the following valve refurbishment services including:

  • Full blasting and cleaning
  • Machining
  • Grinding, lapping and polishing
  • Testing to API 527
  • Painting
  • Flanged sealing
  • Sandblasted the castings
  • Resurfaced the flanges
  • Machined the flanges to their original tolerances
  • Replaced all gaskets, bolts and nuts
  • Thoroughly tested the valve using rigorous guidelines designed for new valves

All valves are tested, overhauled and certified to suit customers needs.

Types of Valves Repaired

We repair all types of valves, including plug valves, safety valves, relied valves, reducing valves, non-return valves and globe valves.

Some of the valve makes we work with:

  • Crosby
  • Farris
  • Hopkinsons
  • Triangle
  • Sempell
  • Bailey
  • Seetru
  • David Auld
  • Nabic
  • Lesser
  • Fisher
  • Introl
  • Blakeborough
  • Valtek
  • Samson
  • Honeywell

For a free quote call John Ogilvie on 07714-676287 or email johnogilvie@jbdtritec.co.uk

Our Testing and Clean Room Facilities allow our multi-skilled, time served work force to test and certificate Safety Valves to API 527 Standard.

Fully automatic rigs allow us to test valves hydraulically to pressures up to 400 BAR. ISO 9001: 2000 Approved Certificate No. 5464.

  • We are a Eutech approved testing station.
  • We provide Hydraulic, Nitro, Helium and 02 Air testing services.
  • Hydrostatic test pressures of 450 BarG air and gas test to pressures of 350 BarG.
  • All valves are seat leak tested to comply with API 527.
  • All valves are overhauled and returned to manufacturer’s specification, complete with test certification and a 1-year warranty.

For a free quote call John Ogilvie on 07714-676287 or email johnogilvie@jbdtritec.co.uk

Excel Engineering Services have many years experience in control valve repair, overhaul, commissioning and installation. With a fully trained work force including full certification and approval from Emerson Fisher. With a team of mobile Service Engineers ready to react 24/7/365, supported by a comprehensive stock of parts we are ready to react swiftly to planned or unplanned situations.

Our engineers will carry out a full site survey of all valves and control valves, this allows us to react swiftly to breakdowns and ensures fast turnaround times during shutdowns.

Our fully kitted out workshop has test facilities and a clean room area to ensure high standards are worked to and all relevant QHSE standards are adhered to and monitored, we undertake testing to API598 standards and provide valve signature reports for each control valve.

With our accrediaition as an approved repair associate for Fisher control valves we are able to offer a full range of services to support your control valves needs  

For a free quote call John Ogilvie on 07714-676287 or email johnogilvie@jbdtritec.co.uk

Make An Enquiry

We welcome your feedback and enquiries. Please do not hesitate to get in touch with us

JBD Tritec tel no: +44 (0) 141 440 1292
Excel tel no: +44 (0) 1501 744588
Email: sales@jbdtritec.co.uk